| In 2005 Bayer invested a total of EUR 1,886
million in research and development. It is particularly important
for us to continuously optimize our product portfolio and
manufacturing processes, while at the same time developing
new products aimed at strengthening our core businesses.
| Research and Development Expenses 2005 |
| by subgroup in % |
 |
Other research focuses are enabling technologies such as
biotechnology and nanotechnology, which offer enormous potential
for developing new products and businesses.
For innovation projects in particular, we depend on our network
of collaborations with leading universities, public-sector
research institutes and partner companies. These collaborations
allow the pooling of expertise in order to rapidly translate
new ideas into successful products.
In order to further strengthen the company’s innovative
power, Bayer has launched a Group-wide innovation initiative
entitled “Triple-i”, which stands for “inspiration,
ideas, innovation”. This long-term initiative is designed
to encourage Bayer’s employees around the world to put
forward creative ideas and suggestions that can be utilized
for the company’s benefit through a special innovation
process that has been put in place for this purpose. Particular
emphasis will be placed on examining ideas and options that
lie outside the existing business areas of our subgroups or
at the interface between them.
Bayer HealthCare
In 2005, EUR 954 million, or roughly 51 percent of the Bayer
Group’s research and development budget, was spent by
Bayer HealthCare. With this investment, the subgroup is laying
the foundation in the Pharmaceuticals, Consumer Care, Diagnostics,
Diabetes Care and Animal Health divisions for the introduction
of further innovative products in expanding markets.
In connection with the realignment of the Pharmaceuticals
Division, we have adjusted our global pharmaceutical research
and development activities to reflect changing business
conditions. This is reflected in the division’s modified
research and development structure with the newly created
units Global Active Substances Research and Global Development.
The purpose of the realignment, which took effect in January
2006, is to enable early evidence of the efficacy of new
medicines in humans (proof of concept). Our global active
substances research is focused on oncology at the site in
West Haven, Connecticut, and on cardiovascular disease at
the research center in Wuppertal, Germany. The research
and development facilities for the expansion of our Kogenate® product
line are located at our site in Berkeley, California.
Bayer HealthCare has carved its anti-infective research activities
out of the Pharmaceuticals Division and placed them into a
new company in which Santo Holding (Deutschland) AG of Stuttgart,
Germany, will hold a majority interest and Bayer HealthCare
a minority interest of 12 percent. The anti-infectives research
activities are expected to be fully independent by March 2006.
In addition to focusing on new active substances, we have
intensified post-marketing research in the Pharmaceuticals
Division. We aim to expand the applications spectrum of products
that are already on the market by identifying additional indications
and developing improved formulations. A particularly good
example of this is the life cycle management of our product
Adalat®, which contributed EUR 659 million in sales in
2005 even after many years on the market.
Our development product BAY 59-7939, an oral inhibitor of
the blood coagulation Factor Xa, is currently being investigated
for the prevention and therapy of thromboembolic diseases,
where there is a clear medical need for improved treatment
options. In October 2005, Bayer HealthCare and Johnson &
Johnson subsidiary Ortho-McNeil Pharmaceutical, Inc. concluded
an agreement to jointly develop BAY 59-7939. Phase III trials
for the prevention of venous thromboembolism (VTE) after
major orthopedic surgery began in December 2005. Phase II
trials for acute VTE treatment and stroke prevention in
atrial fibrillation are currently ongoing.
Our new cancer drug Nexavar® (sorafenib) was approved
by the U.S. Food and Drug Administration in December 2005
for the treatment of patients with advanced renal cell carcinoma
(RCC). Nexavar® is based on a novel active ingredient
developed jointly with Onyx Pharmaceuticals Inc. that is
designed to inhibit tumor growth by simultaneously blocking
several serine/threonine and receptor tyrosine kinases
in tumor cells. The drug also cuts off the supply of blood
to the tumor. Nexavar®
was shown in clinical studies to double progression-free
survival in patients with advanced RCC. The product has
received orphan drug status in the European Union from the
Committee for Orphan Medicinal Products (COMP) of EMEA,
the European regulatory body. We have also filed with EMEA
for regulatory approval of Nexavar® in the treatment
of advanced kidney cancer. To expand the product’s
spectrum of indications, we and Onyx Pharmaceuticals launched
phase III trials in 2005 for patients with advanced liver
and skin cancer, as well as further phase II studies for
other tumor types. Furthermore, in December 2005 we announced
the beginning of a phase III clinical trial in non-small-cell
lung cancer (NSCLC).
Our research and development efforts in the Biological Products
Division are centered around strengthening and expanding
our recombinant Factor VIII product Kogenate®. We have
identified five new protein variants for potential development
of the next Kogenate® generation whose optimization
is expected to be completed by the end of 2006. In addition,
we are currently evaluating technologies that can also be
used in the development of the next generation of Kogenate®.
In this connection, Bayer HealthCare has signed an exclusive,
worldwide license agreement with Dutch-based company Zilip-Pharma
concerning the development and marketing of a new, longer-acting
Kogenate®
formulation based on patented pegylated liposome technology.
In April 2005, Bayer completed an Investigational New Drug
filing with the FDA for a phase I clinical study involving
the new formulation.
In May 2005 we entered into a research agreement with Asklepios
Biopharmaceutical concerning the evaluation of gene therapy
for the treatment of hemophilia B.
The continuous optimization of Kogenate® also includes
the development of Kogenate®-FS with Bio-Set®, a
needle-free system for our recombinant Factor VIII product
that minimizes the risk of needle-stick injuries. The Bio-Set® system
was launched in the European Union in mid-2005. Bayer received
FDA approval for the product at the end of the year, and
Bio-Set®
was introduced to the U.S. market at the beginning of 2006.
To strengthen our activities in the fields of cardiovascular
disease and hematology, we signed two agreements effective
January 2006. One of these agreements concerns the acquisition
from GlaxoSmithKline of European marketing rights for the
antihypertensive agent telmisartan (trade names: Pritor®
and PritorPlus®). The other covers a collaboration with
Nuvelo for the development and commercialization of that company’s
blood clot dissolver alfimeprase. Following the completion
of ongoing phase III clinical development and the product’s
subsequent registration, Bayer HealthCare will hold marketing
rights for alfimeprase outside the United States. In January
2006 Nuvelo was granted fast track status for alfimeprase
from the FDA.
Development activities of the Consumer Care Division focus
on the identification, development and market introduction
of non-prescription products. Further initiatives focus on
the expansion of indications to support existing brands and
on the reclassification of current prescription medicines
as over-the-counter products. One example is the joint development
program with Bristol-Myers Squibb for Pravachol® (pravastatin),
the goal of which is to register Pravachol® in the United
States as an over-the-counter cholesterol-lowering drug.
R&D activities in the Diagnostics Division concentrate
on strengthening core product lines for Laboratory Testing
and Near Patient Testing, and on expanding nucleic-acid-based
tests. Our product line has been strengthened by the launch
of the Advia Centaur® CP Immunoassay System in November
2005 and by the adaptation and implementation of new diagnostic
tests for the indications infectious diseases and oncology.
Our product range in Near Patient Testing was supplemented
in mid-2005 by the improvement of the DCA 2000+® Analyzer
diabetes management platform. The expanded test menu for
the Clinitek Status® analyzer also helped to strengthen
this segment. Through a license agreement signed with
CIS Biotech Inc. in September 2005, we secured development
and marketing rights for an automated assay for stroke
diagnosis. In addition, in November 2005 we acquired development
rights from Inverness
Medical Innovations concerning the development of new cardiovascular
diagnostic tests. We concluded a further agreement with
that company concerning the use of a hybridoma cell line
capable of producing monoclonal antibodies against the
envelope protein of the Hepatitis B virus. We plan to
steadily expand our portfolio for both the clinical diagnostics
and molecular testing markets.
In the Diabetes Care Division, we are working to strengthen
core product lines and expand into market segments characterized
by strong growth and margins. We aim to achieve this through
the development of user-friendly blood glucose measurement
devices that meet the individual needs of diabetic patients.
We are also investing in technologies designed to enable continuous
monitoring of blood glucose levels and, in the longer term,
blood-free glucose monitoring. In this connection we extended
a license agreement with Sontra Medical Corporation, whose
ultrasonic SonoPrep® technology increases skin permeability
and is thus intended to obviate the need for blood samples.
In the Animal Health Division, our research efforts focus
on antibiotics, parasiticides and active ingredients to
treat non-infectious diseases such as liver failure, cancer
and congestive heart failure. Our active ingredient pradofloxacin,
which is currently undergoing clinical development for the
antimicrobial treatment of dogs and cats, has been submitted
to the E.U. regulatory authorities for registration. Also
undergoing the registration process are our Baycox® parasiticide
for use in calves and Baytril® for antimicrobial therapy
in pigs.
Bayer CropScience
In 2005, EUR 664 million – or about 35 percent of the
Bayer Group’s R&D budget – was spent at Bayer
CropScience.
Crop Protection has at its disposal a global network of research
and development facilities: these are located at Monheim (corporate
headquarters) and Frankfurt, Germany; Lyon and Sophia Antipolis,
France; Stilwell, Kansas, and Raleigh, North Carolina, in
the United States; and Yuki City, Japan.
While our crop protection research is concentrated at certain
sites, development activities take place both in our central
facilities and in numerous field testing stations around the
world to ensure that future products are tested under regional
climate conditions.
Our R&D efforts are geared toward the identification
and development of innovative, safe and commercially sustainable
products in the area of crop protection.
Research activities encompass all measures aimed at identifying
new active ingredients which could be developed into insecticides,
fungicides or herbicides. In addition to conventional chemistry,
biology and biochemistry, we make use of modern technologies
such as genomics, high-throughput screening, bioinformatics
and combinatorial chemistry to identify new lead structures.
Cooperation agreements with external research companies supplement
our own activities.
We actively expand the applications spectrum of our products
through continuous life cycle management. This includes the
development of new formulations for active ingredients and
products already on the market so that they can be used for
other crops or to improve their handling.
The following new active ingredients were introduced to the
market in 2004 and 2005 or are expected to be launched in
2006, provided they receive regulatory approval.
Fluoxastrobin is a systemic broad-spectrum strobilurin for
leaf application with curative and protective properties.
Products containing fluoxastrobin are designed for spray application
(Fandango®) and seed treatment (Bariton®, Scenic®)
in cereals, potatoes, vegetables, peanuts and other crops.
Spiromesifen (Oberon®) belongs to a new chemical class
called tetronic acids. Oberon® is a new insecticide/mite
control product for spray application to control white flies,
mites and jumping plant lice, which affect annual crops. Oberon®
was developed for global use in vegetables, fruit, cotton,
corn, beans, tea and certain ornamentals.
Ethiprole (Curbix® and Kirappu®) belongs to the chemical
class called phenylpyrazoles. It is effective against a large
number of biting and sucking insects such as thripses, stink
bugs, grasshoppers and aphids. The product is used in rice,
tea and fruit.
Fluopicolide (Infinito®) belongs to a new chemical class
called acylpicolides. Products from this substance class are
used to treat oomycete diseases in potatoes, vegetables and
ornamental plants. The new mechanism of action will enable
farmers to also control oomycete strains that are already
resistant to standard fungicides.
Active ingredients discovered by our crop protection researchers
are also tested and evaluated by Environmental Science to
determine whether they have potential for further development.
We also test active ingredients from external companies and
acquire them should these tests prove positive. Development
projects include so-called passive treatments (gels, baits),
pest control formulations, and new herbicide products and
fungicidal combinations for the lawn care and ornamental plants
sectors.
In 2005 we introduced to the market the insecticide Allectus®
(imidacloprid) and the fungicide Armada® (trifloxystrobin
with triadimefon) for green industry applications, as well
as the insecticide tablet K-O Tab®1-2-3 (deltamethrin)
for impregnating mosquito nets. In 2006 we expect to launch
the insecticide Forbid® (spiromesifen) for the green
industry segment and, in professional pest control, Quickbayt®
spray (imidacloprid) to control flies.
| New active ingredient |
Indication |
Status |
| Fluoxastrobin |
Fungicide |
Market introduction 2004/2005* |
| Spiromesifen |
Insecticide |
Market introduction 2004/2005* |
| Ethiprole |
Insecticide |
Market introduction 2005 |
| Fluopicolide |
Fungicide |
Market introduction expected in 2006 |
* ”2004/2005“ indicates that
the new active ingredient was first registered in an important
country at the end of 2004, but that the first significant
sales were registered in 2005.
In addition to conventional crop protection research, Bayer
CropScience also conducts research in the BioScience Business
Group, which is active primarily in plant biotechnology. The
research and development sites for this unit are located in
Lyon, France; Haelen, Netherlands; Ghent, Belgium; and Potsdam,
Germany.
R&D in the field of plant biotechnology is mainly geared
toward improving the agronomic and qualitative properties
of crops. From the identification of a target gene to the
development of a plant, the technologies employed for this
purpose comprise all relevant tools required to improve important
crops such as cotton, canola and rice for producers and industry
partners. Activities range from research into novel agronomic
traits to the discovery of new plant-based specialty products
for the areas of nutrition, health care and biomaterials.
These include plants with increased stress tolerance (to resist
drought conditions, for example), health-promoting canola
oils and renewable raw materials for non-food products.
Our growth is supported by the continuous introduction of
new products. In 2005 we introduced four new cotton grades
and a new canola type; we expect to launch additional new
cotton grades in 2006.
Bayer MaterialScience
In 2005 Bayer MaterialScience spent EUR 251 million, not including
joint development activities with customers, to further expand
its position as a technology leader and global supplier of
customized, high-quality materials and systems solutions.
This corresponds to 13 percent of the Group’s research
and development expenses.
In the five Bayer MaterialScience business units –
Polyurethanes; Polycarbonates; Coatings, Adhesives, Sealants;
Thermoplastic Polyurethanes; and Inorganic Basic Chemicals
– ultra-modern technologies and production processes
are used to implement new products and applications in close
cooperation with our external partners and customers.
The Polycarbonates business unit, for example, is working
to optimize the melt-polycarbonate process at our new facility
in Caojing, China, which is being equipped with ultra-modern
production technologies. An outstanding example of a new product
application is our diffuser sheets, which ensure the even
distribution of light for rear illumination of LCD flat screens.
In the Polyurethanes business unit, we are concentrating
on steadily improving existing manufacturing processes for
aromatic isocyanates and polyethers, as well as on developing
new products for new applications. In the area of high-performance
composites, in which polyurethanes play a key role, we have
succeeded in developing a new Baydur® formulation for
exterior body parts for large vehicles that is superior to
the currently used material in terms of heat resistance and
strength.
The Coatings, Adhesives, Sealants business unit is another
showcase for our innovative capability. Its researchers are
concentrating on the development of polyurethane raw materials
for the formulation of high-grade products. Raw materials
for more environmentally friendly low-solvent systems are
an important focus and include thermoformable soft-feel coatings
with a velvety feel.
Innovation also plays an important role at our subsidiaries
Wolff Walsrode and H.C. Starck. Research activities at Wolff
Walsrode aim at exploiting the unique structural and chemical
properties of cellulose and other polysaccharides, which
are important renewable raw materials, in order to manufacture
a wide variety of products for the construction, food and
pharmaceutical industries, for example. New developments
at H.C. Starck include precursors and components that Staxera,
a 50:50 joint venture with Webasto, uses to produce high-temperature
fuel cells for mobile applications such as trucks and boats.
To exploit profitable fields of activity for the future,
the New Business section of Bayer MaterialScience constantly
tracks and evaluates new technological and market trends.
The most promising ideas are channeled into research and development
projects. These projects are then either implemented in cooperation
with the business units or developed within independent companies
as part of the so-called greenhouse concept. Here we place
great emphasis on global cooperation with universities, other
institutes and start-up companies. For example, we have signed
a joint development agreement with InPhase Technologies concerning
holographic data storage media with a capacity of up to 1.6
terabytes.
Bayer Technology
Services
For engineering and technological issues, particularly in
the area of process technology, all subgroups work closely
together with Bayer Technology Services. This service company
develops innovative technology platforms for the Bayer Group,
helping the subgroups to sustain their performance. These
enabling technologies shorten development times and support
the manufacture of new products, system solutions and production
processes in the subgroups.
A strategic core element in this connection is international
insourcing, which involves the acquisition of know-how.
This ranges from country-specific expertise in the implementation
of capital expenditure projects through the global exploitation
of innovations and public research funding to the recruitment
of top international experts and the establishment of collaborations
with other companies and research institutes. One example
is the acquisition of Zeptosens AG, a spin-off of Novartis,
whose highly sensitive biochip systems can considerably
reduce development times for the active substances of Bayer
HealthCare and Bayer CropScience.
Bayer Innovation
Responsibility for the development of innovative products
and new fields of business outside of the subgroups’
existing core activities lies with Bayer Innovation GmbH (BIG).
The goal of this company is to add to Bayer’s business
portfolio and facilitate access to new growth markets. The
current focus is on medical technology, the manufacture of
certain pharmaceutical active ingredients in plants, and security
technology.
One example of the targeted exploitation of intradisciplinary
synergies is medical technology, where expertise in new materials
and active substances development, combined with knowledge
of human physiology and diseases, is crucial in creating novel
and promising products. Such applications can include chronic
wound dressings made from materials which contain pharmaceutical
active ingredients to help prevent infections, stop undesirable
cell growth and accelerate the healing process.
BIG also consolidates Bayer’s activities for producing
specific pharmaceutical substances in plants (plant-made pharmaceuticals
or PMPs). Building on expertise from the BioScience Business
Group, this technology utilizes the natural protein production
process in plants to manufacture therapeutically active substances.
In this connection, BIG in January 2006 acquired biotech company
Icon Genetics AG, which provides a promising technology platform
for this application.
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